Explosion-proof control units for lifting mechanisms PKIV-UPM, PKIVA-UPM

Explosion-proof control units for lifting mechanisms PKIV-UPM, PKIVA-UPM are intended for remote control of cranes, overhead cranes, telphers, gantry cranes, lifting platforms, industrial hoists and other lifting mechanisms used in chemical, gas, oil and other branches of industry in areas with potentially hazardous atmosphere.

Explosion-proof control units PKIV-UPM, PKIVA-UPM are produced on the base of the enclosures PKIVA211108, PKIV311109, PKIV411109, made from modified corrosion-resistant aluminum-silicon alloy resistant to salt spray and other chemical substances. Antistatic polymer-epoxy powder coating. Color RAL 7035. Painting color can be changed upon customer‘s request: option yellow /RAL 1003; option black /RAL 9004; option combination /KRYSHKA RAL 1003 / KORPUS RAL 9004.

Explosion-proof control units PKIV-UPM, PKIVA-UPM are equipped with buttons which switch direction of lifting mechanism‘s movement. Buttons for opposite action (up-down, left-right) have marking plates of different color (black-white). Buttons can have  plates with description of movement direction (option /NADPIS "...") upon customer‘s request.

Depending on standard configuration, explosion-proof control units PKIV-UPM, PKIVA-UPM are equipped with button with key, switch, start button and emergency stop button. All buttons and switches have a marking plates with description of their purpose. Large size of control elements enables work in gloves (which is important during outdoor works at low temperatures).

Explosion-proof control units PKIV-UPM, PKIVA-UPM have two types of mounting:
• Stationary wall mounting (mounting by means of a standard mounting plates), a cable gland and a grounding bolt are located at the top of the enclosure.
• Moving suspension mounting option (/PODVES), control unit is suspended on a cable with length XX mm. A special bracket is provided on the enclosure wall at the side of cable gland arrangement for fixation of the control unit to the cable; a cable gland and a grounding bolt are located at the top of the enclosure.
Option /RUCHKI is available for convenience of work with the control unit.

Full production cycle starting from casting molds and to ready product is performed at the explosion-proof equipment plant “ZAVOD GORELTEX” Co. Ltd. on the territory of the Russian Federation.

Sign "Х", placed after Ex-marking of the device indicates that it is prohibited to use the device in explosive mixtures of acetylene with air.

Scope of application - hazardous indoor and outdoor areas in accordance with explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996) and areas hazardous with combustible dust ignition, as per GOST IEC 61241-3-2011, dangerous production facilities of I, II, III, IV hazard classes under supervision of Rostekhnadzor and national supervisory bodies of the CU and the CIS countries.

CERTIFICATES

Marking:

для ПКИВА-УПМfor PKIVA-UPM:
1Ex db IIC T6...T5 Gb
Ex tb IIIC T85°С…T100°С Db

для ПКИВ-УПМfor PKIV-UPM:
1Ex db IIB T6...T4 Gb
1Ex db IIС T6...T4 Gb X
1Ex db IIB+H₂ T6...T4 Gb
1Ex db ia IIB T6...T4 Gb
1Ex db ia IIB+H₂ T6...T4 Gb
1Ex db ia IIC T6...T4 Gb X
Ex tb IIIC T70°С...T135°С Db

Mining equipment marking:

РН1/РН2

Protection:

IP66/IP67
IK10

Certificates and permits:

ЕАЭС RU C-RU.НА67.В.00163/21

ЕАЭС RU C-RU.МЛ02.В.00298/20

РОСС RU.ФБ01.Н0006923

РОСС RU С-RU.МЮ62.В.00097/23

Свидетельство №13-11.1-6.4.1-1784

RU.OC ВССТ 0183-12.2023

ОГН4.RU.1104.В01557

TU 27.12.31-037-72453807-2017

GOST R ISO 9001-2015 (ISO 9001:2015)

KZ39VEH00005608

TECHNICAL DATA

Ambient temperature, °С:

For PKIV control posts:
-60...+40 (Т6/Т85°С)
-60...+50 (Т5/Т100°С)
-60...+60 (Т4/Т135°С)

For PKIVA control posts:
-60...+40 (Т6/Т85°С)
-60...+60 (Т5/Т100°С)

For all posts:
-20...+55 (for mining explosion-proof version)
-60...+60 (for mine normal and general industrial versions)

Maximum voltage, V:

~690 / 250

Maximum current, A:

16

Connecting holes:

2 holes, metric M25x1,5 GOST 24705-2004

Coating:

Antistatic polymer-epoxy coating, frictionally intrinsically safe, resistant to operating environment and ionizing radiation. Color RAL 7035

Enclosure material:

Modified corrosion-resistant aluminum-silicon alloy, resistant to salt spray and other chemical substances including hydrogen sulfide and hydrochloric acid vapors, frictionally intrinsically safe.

Electric shock hazard protection class:

I

Climatic version:

NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.1, W5)

DIMENSIONS, OPTIONS, ACCESSORIES, ORDER CREATION

OVERALL AND MOUNTING DIMENSIONS

Table of overall dimensions

Dimension type	Number of places for installation of elements	Outer			Inner			Standard mounting			Mass, kg**
		A	B	С*	a	b	c	D	E	F
PKIVA-UPM211108	3	200	116	165	158	64	66	103	121,3	8	1,9
PKIVA-UPM311109	5	316	116	169	274	64	68	103	237	8	2,9
PKIVA-UPM411109	7	416	116	169	374	64	68	103	337	8	3,7

*Size depends on type of installed control elements, indicated in the table is the maximum size.
**Mass of the product is indicated without consideration of control elements.

 

TYPES OF MOUNTING

Stationary wall mounting (by default)	Moving suspension mounting (option /PODVES)	Option RUCHKI for suspension mounting (option /RUCHKI)

STANDARD SOLUTIONS

PKIVA-UPM01	PKIVA-UPM02	PKIVA-UPM03	PKIVA-UPM04
Enclosure PKIVA211108; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01CH11   black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIVA211108; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIVA211108; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIVA211108; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIVA-UPM05	PKIVA-UPM06
Enclosure PKIVA211108; Locking mushroom button, unlocking with key KGV09 – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIVA211108; Locking mushroom button, unlocking with key KGV09 – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIV-UPM01	PKIV-UPM02	PKIV-UPM03	PKIV-UPM04
Enclosure PKIV311109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV411109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 6 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Locking mushroom button, unlocking with key KGV09 – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV411109; Locking mushroom button, unlocking with key KGV09 – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 6 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIV-UPM05	PKIV-UPM06	PKIV-UPM07	PKIV-UPM08
Enclosure PKIV311109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV411109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 6 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIV-UPM09	PKIV-UPM10	PKIV-UPM11	PKIV-UPM12
Enclosure PKIV411109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV411109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIV-UPM13	PKIV-UPM14	PKIV-UPM15	PKIV-UPM16
Enclosure PKIV311109; Momentary  button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV411109; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIV-UPM17	PKIV-UPM18	PKIV-UPM19	PKIV-UPM20
Enclosure PKIV311109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV411109; Start button with key KGV05 with option of locking in ON/OFF position - 1 pc.; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug	Enclosure PKIV311109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 2 pcs.; KNV2MNK Cable gland VZN2MNK Plug

PKIV-UPM21

Enclosure PKIV411109; Switch, two lockable positions PGVA2I, diagram 2I – 1 pc.; Momentary button KGV01Z11 green 1NO+1NC – 1 pc.; Locking mushroom button, unlocking by rotation KGV07 1NO+1NC – 1 pc.; Momentary button KGV01CH11 black 1NO+1NC – 4 pcs.; KNV2MNK Cable gland VZN2MNK Plug

OPTIONS, ACCESSORIES AND VERSIONS

ORDER CREATION

External surface coating as per customer’s specification

/RAL (___)

Captive bolts for cover fastening

/NBK

Breather plug for moisture removal

/VKU

Drain plug for condensate removal

/DKU

Version for tropics with protection against bugs

/TERMITY

Marine version

/MORE

Earthquake-resistant version

/MSK-64

Ingress protection degree IP67

/IP67

Anti-condensation coating

/AP

Nameplate with inscription as per customer’s specification

/NADPIS "_"

Black enclosure coating

/KORPUS RAL (___)

Cover painting in RAL color

/KRYSHKA RAL (___)

Handle’s fastening

/RUCHKI

Moving suspension mounting

/PODVES

Mine normal execution

/RN

River execution

/REKA

FORMATION OF ORDER

Х		X	-	Х	/	Х	– TU 3400-005-72453807-07
							Device type (PKIVA-UPM, PKIV-UPM)
							Number of standard solution (01, 02 etc.)
							Dimension type of cable gland
							Options, accessories and versions

CONFORMITY TO STANDARDS IN RUSSIA

GOST 12.2.007.0-75. OSSS, GOST R IEC 60079-0-2011, GOST 30852.0-2002 (IEC 60079-0:1998), GOST R IEC 60079-31-2010, GOST 30852.1-2002 (IEC 60079-1:1998), GOST 30852.10-2002 (IEC 60079-11:1999), GOST 30852.20-2002, TR CU 012/2011, GOST IEC 61241-1-1-2011, Ch. 7.3 PUE, Ch. 7.4 PUE, RD 5.2-093-2004