Explosion-proof multi-button local control stations and indicating devices PKIV (CCFE-01)

Corrosion-resistant aluminum, stainless steel and polyvinylchloride are used for production of control elements, which ensures high resistance to mechanical damage and corrosion. One of the distinct features of explosion-proof products of "ZAVOD GORELTEX" Co. Ltd. is the ergonomic design of control, indicating and signaling elements. Large size of M series indicating elements enables to work in gloves (which is important when working outdoors at low temperatures). Indicating elements have large diameter (40 mm) and are equipped with reflector, which makes the signal clearly visible at large viewing angle and various degrees of surface dirtiness. A wide range of control, indicating and signaling elements of standard version are offered, a version upon customer’s request can also be produced. The nameplates are manufactured for buttons and signal lamps upon customer‘s request. 

To increase the reliability of actuation of buttons in low current systems with switching of minor current and voltage up to 50 mA (12V...5V, 50 mA...1mA) Ex d e IIC U buttons with gold-plated contacts /ST are used. Buttons with 2 and 4 A rated operating current in low-current version are not manufactured.

IT IS IMPORTANT TO KNOW

Technical Regulation TR CU 010/2011 "On the safety of machinery and equipment".

Annex 1. General regulations of safety machines and equipment. Clause 15:

«…Controls devices of a machine and (or) equipment must be constructed so that their form, sizes and contact surfaces of the user correspond to a capture way (fingers, hand) or pressing (hand finger, palm, foot)…»

For the equipment intended for operation at ambient temperatures below zero or in aggressive environment, control elements of the equipment must have the increased size, since the user operates the equipment in protective gloves. It is prohibited to use the control elements that do not meet this requirement.

MOMENTARY BUTTONS

Type	Picture	Drawing	Mass, kg
KGV01		* When ordering, add /ZSN for protection against accidental pressing	0,14
KGV12			0,05
KGV12N			0,12

Type	3D model and drawing	Color	Contacts	Maximum voltage, V	Rated operating current, А	Thread	Housing material	Installation
KGV01Z11		green	1NO+1NC*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV01ZH11		yellow
KGV01K11		red
KGV01CH11		black
KGV01B11		white
KGV01S11		blue
KGV01Z20		green	2NO*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV01ZH20		yellow
KGV01K20		red
KGV01CH20		black
KGV01B20		white
KGV01S20		blue
KGV01Z02		green	2NC*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV01ZH02		yellow
KGV01K02		red
KGV01CH02		black
KGV01B02		white
KGV01S02		blue
KGV01NZ11		green	1NO+1NC*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	stainless steel	SHORV SHORVA PKIV PKIVA
KGV01NZH11		yellow
KGV01NK11		red
KGV01NCH11		black
KGV01NB11		white
KGV01NS11		blue
KGV01NZ20		green	2NO*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	stainless steel	SHORV SHORVA PKIV PKIVA
KGV01NZH20		yellow
KGV01NK20		red
KGV01NCH20		black
KGV01NB20		white
KGV01NS20		blue
KGV01NZ02		green	2NC*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	stainless steel	SHORV SHORVA PKIV PKIVA
KGV01NZH02		yellow
KGV01NK02		red
KGV01NCH02		black
KGV01NB02		white
KGV01NS02		blue
KGV12		Colorless	One changeover	~220	Non-inductive load  2 (at 12...30 V) 1 (at ~125 V) 0,25 (at ~220 V) 0,1 (gold-plated contacts, at 30 V) Inductive load  0,75 (at 12...30 V) 0,4 (at ~125 V) 0,03 (at ~220 V) 0,1 (gold-plated contacts, at 30 V)	М16х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV12N							stainless steel

* It should be noted that up to 3 contact modules can be connected to the actuator of the button (3 modules in 1 tiers) in different combinations.

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Available for KGV01 types. Example: KGV01CH02/ST.

KEY OPERATED BUTTON

Type	Picture	Drawing	Mass, kg
KGV05 Key operated start button locking in ON/OFF position			0,2

Type	3D model and drawing	Contacts	Maximum voltage, V	Rated operating current, А	Thread	Housing material	Installation
KGV05CH11		1NO+1NC	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32x1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV05CH20		2NO
05CH02		2NC

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Available for KGV01 types. Example: KGV06Z02/ST.

BUTTON WITH LAMP (BUTTON WITH INDICATION)

Type	Picture	Drawing	Mass, kg
KGV06			0,15
KGV06.../ZSN			0,22

Type	3D model and drawing	Color	Contacts	Maximum voltage, V	Rated operating current, А	BASE	Thread	Housing material	Installation
KGV06Z11		green	two modules of button’s contact block: 1NO+1NC module of connection of BA9S lamp *	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	BA9S** lamp	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV06ZH11		amber
KGV06K11		red
KGV06B11		white
KGV06S11		blue
KGV06Z20		green	two modules of button’s contact block: 2NO module of connection of BA9S lamp*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	BA9S** lamp	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV06ZH20		amber
KGV06K20		red
KGV06B20		white
KGV06S20		blue
KGV06Z02		green	two modules of button’s contact block: 2NC module of connection of BA9S lamp*	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	BA9S** lamp	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV06ZH02		amber
KGV06K02		red
KGV06B02		white
KGV06S02		blue

*Only one connection module of BA9S indicating lamp can be connected. There are indicating lamps for installation into BA9S base of various voltage: 6DC, 6AC, 12DC, 12AC, 24DC, 24AC, 36DC, 36AC, 48DC, 48AC, 110DC, 110AC, 220DC, 220AC. Lamp’s voltage is given in the component’s marking: KGV06K11(12DC), 220AC by default. (There are color limitations, specification is required when making an order).

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGV06Z20/ST.

SIGNAL LAMPS, SOLID-STATE INDICATORS

Housings of signal lamps of LGV01... series are manufactured from polyvinyl chloride. Characterized by simple installation. Lamp or LED with BA9s base is installed in the housing of the signal lamp. Power consumption 20mA, approx. 50 000 hours of operation.
Type	Picture	Drawing	Mass, kg
LGV01			0,031

Exd signal lamp with ultrabright LED Power consumption 20mA, approx. 50 000 hours of operation. LGV03 explosion-proof indicators are used only for auxiliary indication of uninterruptible power supply sources.
Type	Picture	Drawing	Mass, kg
LGV03			0,052

Type	3D model and drawing	Color	Thread	BASE	Housing material	Installation
LGV01Z...		green	М32х1,5	BA9S*	polycarbonate	SHORV SHORVA PKIV PKIVA
LGV01ZH...		amber
LGV01K...		red
LGV01B...		white
LGV01S...		blue

*There are indicating lamps for installation into BA9S base of various voltage: 6DC, 6AC, 12DC, 12AC, 24DC, 24AC, 36DC, 36AC, 48DC, 48AC, 110DC, 110AC, 220AC, 380AC. Lamp’s voltage is given in the component’s marking: LGV01ZH12DC, 220AC by default. (There are color limitations, specification is required when making an order).

Type	Color	Voltage, V	Thread	BASE	Housing material	Installation
LGV03КЗ*	two-colored (red+ green)*	2,2V	M16x1,5	built-in LED	aluminum	SHORV SHORVA PKIV PKIVA

* other colors upon request.

EMERGENCY STOP BUTTONS

Type	Picture	Drawing	Mass, kg
KGV11			0,185
KGV07			0,185
KGV09			0,205
KGV09.../ZSNCH			0,407

Protection against accidental pressing /ZSN

Locking option /ZSNZ

Type	3D model and drawing	Description	Contacts	Color	Maximum voltage, V	Rated operating current, А	Thread	Housing material	Installation
KGV11К11		momentary mushroom button	two modules  1NO+1NC	Red	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV11К20		momentary mushroom button	two modules  2NO	Red
KGV11К02		momentary mushroom button	two modules  2NC	Red
KGV11CH11		momentary mushroom button	two modules  1NO+1NC	Black	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV11CH20		momentary mushroom button	two modules 2NO	Black
KGV11CH02		momentary mushroom button	two modules 2NC	Black
KGV07K11		locking mushroom button, unlocking by rotation	two modules 1NO+1NC	Red	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV07K20		locking mushroom button, unlocking by rotation	two modules  2NO	Red
KGV07K02		locking mushroom button, unlocking by rotation	two modules 2NC	Red
KGV09K11		locking mushroom button, key release	two modules  1NO+1NC	Red	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	aluminum	SHORV SHORVA PKIV PKIVA
KGV09K20		locking mushroom button, key release	two modules 2NO	Red
KGV09K02		locking mushroom button, key release	two modules  2NC	Red
KGV11NK11		momentary mushroom button	two modules  1NO+1NC	Red	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	stainless steel	SHORV SHORVA PKIV PKIVA
KGV11NK20		momentary mushroom button	two modules  2NO	Red
KGV11NK02		momentary mushroom button	two modules  2NC	Red
KGV11NCH11		momentary mushroom button	two modules 1NO+1NC	Black	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	stainless steel	SHORV SHORVA PKIV PKIVA
KGV11NCH20		momentary mushroom button	two modules  2NO	Black
KGV11NCH02		momentary mushroom button	two modules 2NC	Black
KGV07NK11		locking mushroom button, unlocking by rotation	two modules  1NO+1NC	Red	~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	stainless steel	SHORV SHORVA PKIV PKIVA
KGV07NK20		locking mushroom button, unlocking by rotation	two modules  2NO	Red
KGV07NK02		locking mushroom button, unlocking by rotation	two modules  2NC	Red

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: KGV07K11/ST.

SWITCHES

Type	Picture	Drawing	Mass, kg
PGVA			0,16
PGVA...N			0,23
PGVAZ			0,18

Type	3D model and drawing	Description	Схема замыкания	Maximum voltage, V	Rated operating current, А	Thread	Contacts	Housing material	Installation
PGVA1Z		Switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 1NO+1NC	aluminum	SHORV SHORVA PKIV PKIVA
PGVA2I		Switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 2NO	aluminum	SHORV SHORVA PKIV PKIVA
PGVAZ1Z		Key operated switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 1NO+1NC	aluminum	SHORV SHORVA PKIV PKIVA
PGVAZ2I		Key operated switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 2NO	aluminum	SHORV SHORVA PKIV PKIVA
PGVA1ZN		Switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 1NO+1NC	stainless steel	SHORV SHORVA PKIV PKIVA
PGVA2IN		Switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 2NO	stainless steel	ЩSHORV SHORVA PKIV PKIVA
PGVAZ1ZN		Key operated switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 1NO+1NC	stainless steel	SHORV SHORVA PKIV PKIVA
PGVAZ2IN		Key operated switch, two lockable positions		~690 250	2 (at ~690В) 4 (at ~400В) 6 (at ~230В) 8 (at ~120В) 8 (at ~24В) 0,55 (at ⎓250В) 1,1 (at ⎓125В) 5 (at ⎓24В)	М32х1,5	two modules 2NO	stainless steel	SHORV SHORVA PKIV PKIVA

Version of buttons with gold-plated contacts used for designing of circuits of low current systems - /ST option. Example: PGVA2I/ST.

OPERATING HANDLES FOR SWITCHES

Operating handles for circuit breakers and switches for installation into explosion-proof enclosures are selected depending on number of poles and type of circuit breaker. Handle’s axle length can be adapted to the type of circuit breaker and an enclosure. Handles can be sealed.

Type	Picture	Description	Thread	Material, application	Mass, kg
RGV01			М20х1,5	Actuator – aluminum; axle – stainless steel. Cam switches. Fixed installation depth. Connection of contact group 25-63 A.	0,1
RGVN01			М20х1,5	Actuator – aluminum; axle – stainless steel. Cam switches. Fixed installation depth. Connection of contact group 25-63 A.	0,1
RGV05			М16х1,5	Actuator – aluminum; axle – stainless steel. Motor protection circuit breakers. Cut pin (adjusting by depth). Installation on the circuit breakers with turning handles. Tested on Schneider, ABB, Siemens, EATON products.	0,2
RGVN05			М16х1,5	Actuator – aluminum; axle – stainless steel. Motor protection circuit breakers. Cut pin (adjusting by depth). Installation on the circuit breakers with turning handles. Tested on Schneider, ABB, Siemens, EATON products.	0,2
RGV08			М20х1,5	Actuator – aluminum; axle – stainless steel. Motor protection circuit breakers. Cut pin (adjusting by depth). Installation on molded case circuit breakers (up to 250 A). Tested on Schneider, ABB, IEK products. Possibility to install additional bracket for compatibility with circuit breakers of up to 630 A.	0,3
RGVN08			М20х1,5	Actuator – aluminum; axle – stainless steel. Motor protection circuit breakers. Cut pin (adjusting by depth). Installation on molded case circuit breakers (up to 250 A). Tested on Schneider, ABB, IEK products. Possibility to install additional bracket for compatibility with circuit breakers of up to 630 A.	0,3
RGV09			М16х1,5	Actuator – aluminum; axle – stainless steel. Modular circuit breakers of up to 120 A. Cut pin (adjusting by depth). Tested on Schneider, ABB, IEK products. Not applicable with some circuit breakers due to geometry of actuator (some Siemens, TDM, Legrand series).	0,2
RGVN09			М16х1,5	Actuator, axle – stainless steel. Modular circuit breakers of up to 120 A. Cut pin (adjusting by depth). Tested on Schneider, ABB, IEK products. Not applicable with some circuit breakers due to geometry of actuator (some Siemens, TDM, Legrand series).	0,2
RGV11			М16х1,5	Actuator – aluminum; axle – stainless steel. Modular circuit breakers, side installation. Fixed installation depth. Applied mainly in SHGVA-VA. Possibility to install additional bracket for compatibility with circuit breakers of up to 120 A.	0,1
RGVN11			М16х1,5	Actuator, axle – stainless steel. Modular circuit breakers, side installation. Fixed installation depth. Applied mainly in SHGVA-VA. Possibility to install additional bracket for compatibility with circuit breakers of up to 120 A	0,1
RGV13			М16х1,5	Actuator – aluminum; axle – stainless steel. Modular circuit breakers of up to 63 A. Analogue of RGV(N)09 for denser installation. Applied with single and double pole circuit breakers.	0,2
RGVN13			М16х1,5	Actuator, axle – stainless steel. Modular circuit breakers of up to 63 A. Analogue of RGV(N)09 for more dense installation. Applied with single and double pole circuit breakers.	0,2

Locking of handles of switches, /ZAMOK option

M698	M698/1	M698/2	M698/3

CONTACT BLOCKS TO ROTARY SWITCHES

Switch type*	Rated current, А	Circuit diagran	Operating handle position	Description
RGV...+PG1Х10	10			"Start-stop" command for spring return switches to B as from A, C, with locking in B position
RGV...+PG1R10	10			"Start-stop" command for spring return switches from A to B, with lockable position in locking C
RGV...+PG2R10	10
RGV...+PG1Z10	10			Switch with two lockable positions. Serves for switching from manual to automatic control
RGV...+PG2Z10	10
RGV...+PG3Z10	10
RGV...+PG1I10	10			Circuit breaker
RGV...+PG1I16	16
RGV...+PG1I32	32
RGV...+PG1I40	40
RGV...+PG1I63	63
RGV...+PG2I10	10
RGV...+PG2I16	16
RGV...+PG2I32	32
RGV...+PG2I40	40
RGV...+PG2I63	63
RGV...+PG3I10	10
RGV...+PG3I16	16
RGV...+PG3I32	32
RGV...+PG3I40	40
RGV...+PG3I63	63
RGV...+PG4I10	10
RGV...+PG4I16	16
RGV...+PG4I32	32
RGV...+PG4I40	40
RGV...+PG4I63	63
RGV...+PG1С10	10			Switch with three lockable positions, locking in central position
RGV...+PG2С10	10
RGV...+PG3С10	10
RGV...+PG1W10	10			Switch with three positions, locking in central position with spring return to B position
RGV...+PG2W10	10
RGV...+PG1Y10	10			Reversing mechanism with five positions, with operating handle, locking in A, B, C positions with spring return from D to A and from E to C, locking in B position
RGV...+PG1М10	10			"Start" command for spring return switches to A position

* Contact blocks and rotary switches are compatible with the following types of operating handles: RGV01, RGVN01, RGV02.

When ordering, add contact block holder /D to the designation of the switches.

RHEOSTAT (POTENTIOMETER)

Type	Picture	Description	Installation	Material	Mass, kg
RGV12			SHORV SHORVA	rheostat‘s handle - aluminum; axle - stainless steel	0,13

Type	Characteristics	Picture
RSG01	0...1 kOhm, 2 W
RSG02	0...1 kOhm, 1 W
RSG03	0...2,5 kOhm, 10 W
RSG04	0...5 kOhm, 1 W
RSG05	0...10 kOhm, 2 W

SCREW PLUGS

Screw plugs are supplied by order. The plug is intended for switching of internal circuits of a local control station when mounting and dismantling the cover with control elements. They are also intended for connection of the cable with conductors up to 16 sq. mm. Silver-plated contacts ensure low transient resistance. Steel spring ensures that there will be no problems with contacts in case of wide temperature fluctuations.

Type	Description	Rated operating voltage, V	Rated maximum current, А	Cross-section of the connected cable
PC 16/2	Double-pole screw plug	~690 600	76	up to 16 mm2
PC 16/3	Three-pole screw plug
PC 16/4	Four-pole screw plug
PC 16/5	Five-pole screw plug
PC 16/6	Six-pole screw plug
PC 16/7	Seven-pole screw plug
PC 16/8	Eight-pole screw plug
PC 16/9	Nine-pole screw plug