SHORV…-O (CCFE) explosion-proof boxes with window (flameproof joints)

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SHORV…-O  (CCFE) explosion-proof boxes with window (flameproof joints)PURPOSE AND SCOPE OF APPLICATION

SHORV...-O explosion-proof boxes with window are stationary devices and can be used for arrangement of analogue and digital apparatuses for visual control, instruments, displays, monitors, signs, indicators, light signaling devices, as well as terminals, control, signaling elements and other electrotechnical components in case of their mounting in hazardous areas. Shape of explosion-proof SHORV enclosures ensure easy access for installation of equipment inside boxes. SHORV...-O enclosures with window have external flange.

SHORV...-O explosion-proof boxes with window (flameproof joints) are the fourth generation of Exd enclosures with over 25 years of flameproof joint service life.

Новая усиленная конструкция, без изменения весо-габаритных параметров оболочек, позволила расширить область применения оборудования для подгруппы IIC.

Cover and walls of explosion-proof SHORV…O enclosures with window are made with high strength characteristics. Windows of explosion-proof SHORV…O enclosures are made from impact-resistant and heat-resistant glass. Borosilicate glass of explosion-proof SHORV…O enclosures has sodium and calcium in its composition, which makes it more resistant to aggressive atmospheres and heat shock due to low coefficient of expansion.

The methods to signigicantly increase the strength of products include: air and water hardening, etching, ion-exchange strengthening in molted salts, application of metal-oxide coatings. "ZAVOD GORELTEX" Co. Ltd. uses a combined way of increasing the strength of thermal resistant borosylicate glass which is the most efficient one. Special technology of "ZAVOD GORELTEX" Co. Ltd. of increasing the strength of borosylicate glass to impacts enables to increase the strength limit of the thermal resistant borosylicate glass after special treatment at 7-10 times.

SHORV...-O explosion-proof enclosures with window are highly resistant to the impact of hydrogen sulfide fumes which is proved in a written form in GOST R certificates. Outstanding functional capabilities of SHORV...-O explosion-proof enclosures are complemented by excellent industrial design.

Scope of application – outdoor and indoor hazardous areas as per explosion protection marking, GOST 30852.13-2002 (IEC 60079-14:1996), areas with presence of combustible dust, as per GOST IEC 61241-3-2011, dangerous production facilities of I, II, III, IV hazard class supervised by Rostechnadzor of the RF and national technical supervision bodies of the Customs Union and CIS countries.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ 14254-96 (МЭК 529-89), ГОСТ 12.2.007.0-75. ССБТ, ГОСТ Р МЭК 60079-0-2011, ГОСТ IEC 60079-1-2011, ГОСТ 30852.0-2002 (МЭК 60079-0:1998), ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ 30852.20-2002, ТР ТС 012/2011, ГОСТ Р МЭК 60079-31-2010, ГОСТ IEC 61241-1-1-2011, ГОСТ 24754-2013, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, РД 5.2-093-2004
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CERTIFICATES
Маркировка взрывозащиты Marking:
1Ex db IIB+H2 T6...T4 Gb
1Ex db IIC T6...T4 Gb X
1Ex db [ia Ga] IIB+H2 T6...T4 Gb
1Ex db [ia Ga] IIC T6...T4 Gb X
1Ex db [ib] IIB+H2 T6...T4 Gb
1Ex db [ib] IIC T6...T4 Gb X
Ex tb IIIC T70°...T135°С Db

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex db IIB+H2 Gb U
Ex db IIC Gb U
Ex tb IIIC Db U
Mining equipment marking:
РН1/РН2

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex d I Mb U
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TECHNICAL DATA
Ambient temperature, °С:
-75 (for "/HOLOD" version) / -60...+40 (Т6/Т85°С)
-75 (for "/HOLOD" version) / -60...+60 (Т5/Т4 / Т100°С/Т135°С)*
-60…+60 (for version РН1/РН2)
-75 (for version "/HOLOD ") / -60...+120 (for Ex-components)

*depending on the box configuration
Maximum voltage, V:
~1000 / 250 V
~3,300 (SHORV423229...SHORV896735)
~10000 (SHORV654533...SHORV896735)
Maximum current, A:
650
1500 ( для ~1000 V , 250 V)
Arrangement of cable glands:
As per customer's specification
Grounding:
2 stainless steel ground clamps (inner and outer)
Cover fastening:
Removable cover on hinges, mounting by means of stainless steel screws with cylindrical head and hexagonal socket
Installation inside enclosure:
4 rails for mounting panel installation
Coating:
Antistatic polymer epoxy coating, frictionally intrinsically safe, resistant to operating environment and ionizing radiation. Цвет RAL 7035
Sealing:
Silicone rubber (in cover groove) for IP67, silicone sealant PG-SMAZKA
Material:
Modified corrosion-resistant aluminum-silicon alloy, resistant to salt spray and other chemical substances, including hydrogen sulfide and hydrochloric acid fumes, salty and acidic mine waters, frictionally intrinsically safe. Window - impact- and heat-resistant glass.
Enclosure fastening:
4 external mounting points
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF4, NF5, T1, T2, T3, T5, F5, MU1, MU2, MU3, MU4, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
Radiator cooling system
/RADIATOR
Captive bolts for cover fastening
/NBK
Ingress protection degree IP68
/IP68
Ingress protection degree IP67
/IP67
Heating for automation
/OBOGREV
Internal thermal insulation
/TEPLOIZOLJCIJA
Aluminum alloy mounting panel
/ALP
Marking of terminals as per customer’s diagram
/MARK
Terminal jumpers as per customer’s diagram
/SHEMA
Phase bus bar
/SHINA F
Internal ground bus bar
/SHINA Z
Neutral bus bar
/SHINA N
Device for connection of cable screens
/JEKRAN
Bolt with seal
/PLOMBA
External surface coating as per customer’s specification
/RAL (___)
Nameplates with light-reflective coating
/SVP
Stainless steel mounting plate
/NP
Anti-condensation coating
/AP
Nameplate with inscription as per customer’s specification
/NADPIS "_"
Acceptance by customer
/PRIEMKA
Earthquake-resistant version
/MSK-64
Version for nuclear facilities
/MALAJA TECH
Version for tropics with protection against bugs
/TERMITY
Version for minimum operating temperature -75°C
/HOLOD
Marine version
/MORE
Breather plug for moisture removal
/VKU
Drain plug for condensate removal
/DKUV
Cover fixation on hinges
/PETLJА
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Note: for the options /SHINA Z and /SHINA N, by default, bars with 2 holes x 16 mm2 are installed and a row of holes 6 mm2 (the number depends on the length of the bar). By agreement with the customer, it is possible to install tires with a different hole diameter.
The /HOLOD option is available for standard sizes SHORV281811-O0505...SHORV362821-O2515

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OVERALL AND MOUNTING DIMENSIONS

Габаритные размеры взрывозащищенных коробок (взрывонепроницаемых оболочек) с окном типа SHORV…-О

SHORV423229-О3020
SHORV423222-О3020
SHORV573931-О3020
SHORV573926-О3020
SHORV654533-О3020*
SHORV654526-О3020*
Габаритные размеры взрывозащищенных коробок (взрывонепроницаемых оболочек) с окном типа SHORV…-О

DESIGN PARAMETERS OF SHORV281813-О0505

Габаритные размеры взрывозащищенных коробок (взрывонепроницаемых оболочек) с окном типа SHORV…-О

*Manufacturing of windows of non-standard size and location is possible upon approval.

Dimensions of SHORV boxes
Box dimension type Dimensions, mm Standard dimensions of window, mm Масса, кг
External Internal Standard fastening Fastening using brackets
A B C a b c S1 d e f D E F LxMxH
SHORV281813-О0505 282 182 135 212 112 89 14 160 124 M6 160 155 9 50x50x12 6,7
SHORV302021-О1508 304 204 211 240 140 150 14 230 130 М8 230 210 9 150x80x15 9,6
SHORV333320-О1621 338 338 211 266 266 141 14 225 225 M10 225 325 11 160х213х19 18,5
SHORV422221-О2508 424 224 213 359 159 150 14 350 150 М8 350 230 9 250х80х15 14,7
SHORV362827-О1515 364 284 275 300 220 206 14 290 210 M8 290 290 9 150x150x19 20,8
SHORV362827-О2515 364 284 275 300 220 203 14 290 210 M8 290 289 9 250x150x19 18,4
SHORV362821-О1515 364 284 215 300 220 146 14 290 210 M8
290 290 9 150x150x19 17,8
SHORV362821-О2515 364 284 215 300 220 143 14 290 210 M8 290 290 9 250x150x19 16,1
SHORV423229-О3020 433 333 295 361 261 221 14 350 250 М10 350 330 11 300х200х19 33,9
SHORV423222-О3020 433 333 224 361 261 151 14 350 250 M10 350 330 11 300х200х19 28,6
SHORV573931-О3020 574 394 321 491 311 234 20 360 376 М10 360 376 11 300x200x19 54,7
SHORV573931-О1520 574 396 321 491 311 234 20 360 376 М10 360 376 11 150x250x19 46,3
SHORV573926-О1525 574 394 271 491 311 193 19 360 376 М10 360 376 11 150x250x19 41,8
SHORV573926-О3020 576 396 271 491 311 184 19 360 376 М10 360 376 11 300x200x19 50,2
SHORV654533-О3020 650 450 337 570 370 255 17 550 350 М10 550 446 11 300х200х19 66,1
SHORV654533-О2435 650 450 337 570 370 293 17 550 350 М10 550 446 11 350х243х19 72,9
SHORV654526-О3020 650 450 265 570 370 183 16 550 350 М10 550 446 11 300х200х19 59,1
SHORV654526-О2435 650 450 265 570 370 167 18 550 350 М10 550 446 11 350х243х19 64,7
SHORV725235-О3020 723 523 359 639 439 269 18,5 600 400 M10 600 505 11 300x200x19 91,5
SHORV725235-О3247 723 523 369 639 439 253 18,5 600 400 M10 600 505 11 447x317x19 105,8
SHORV725224-О3020 723 523 249 639 439 159 17 600 400 M10 600 505 11 300x200x19 82,6
SHORV725224-О3247 723 523 259 639 439 143 17 600 400 M10 600 505 11 447x317x19 93,4
SHORV764323-О2610 768 431 233 685 348 144 19 580 240 M10 580 410 11 260x100x19 65,1
SHORV896745-О3020 891 671 455 776 556 355 29 680 480 М16 680 640 14 300x200x19 190,8
SHORV896735-О3020 891 671 355 776 556 255 28 680 480 М16 680 640 14 300x200x19 166,9
SHORV1045839-О1634 1045 588 389 914 457 315 20 790 360 М16 790 530 16 168х345х19 145


Dimensions of mounting panels for SHORV…-О boxes
Name* Dimensions, mm Box dimension type Material Mass, kg
А В a b
SH2818Х 206 100 193 53 SHORV281813 aluminum -
SH3020Х 220 120 180 80 SHORV302021 aluminum -
SH3333Х 245 245 200 200 SHORV333320 aluminum -
SH4222Х 340 140 300 100 SHORV422221 aluminum -
SH3628Х 280 200 240 160 SHORV362827
SHORV362821
aluminum 0,435
SH4232Х 340 240 300 200 SHORV423229
SHORV423222
aluminum 0,660
SH5739Х 460 280 440 260 SHORV573931
SHORV573926
aluminum 0,700
SH6545Х 540 340 500 300 SHORV654533
SHORV654526
aluminum 0,750
SH7252Х 605 400 560 360 SHORV725235
SHORV725224
aluminum -
SH8967Х 720 500 680 460 SHORV896745
SHORV896735
aluminum 0,800

* Х - code of material: А - aluminum, N - stainless steel
Mounting panel
Монтажная панель
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FORMATION OF MARKING
Стороны расположения кабельных вводов
SHORV Х - O Х  - Х   Х  ( Х ) -  Х   Х  ( Х ) /  Х  – TU 3400-005-72453807-07
                                      Product name
                                      Enclosure size code
                                      Window size code
                                      Number of cable glands
                                      Type of cable gland
                                      Side of cable gland location
                                      Options, accessories and versions

Example: SHORV362821-О2515-5KNV1N(B)-2KNV4N(D)-TU 3400-005-72453807-07

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Требования к крепёжным деталям взрывонепроницаемой оболочки согласно ГОСТ IEC 60079-1 –2013 Требования к крепёжным деталям взрывонепроницаемой оболочки согласно ГОСТ IEC 60079-1 –2013 IMPORTANT TO KNOW

Requirements to fasteners of flameproof joint as per GOST IEC 60079-1 –2013:

§ 11.1 Fasteners accessible inside and outside and required for assembly of parts of the flameproof joint shall:

- be special fasteners (countersunk or used in blind holes or the protection of which is provided by the equipment design) and meet the requirements of GOST 31610.0 (for the equipment of group I);

- be special fasteners and meet the requirements of GOST 31610.0 (for the equipment of group II).

Note – Application of countersunk fasteners or in blind holes for the equipment of group I is required for the protection of fasteners heads from against impact. Cylindrical heads of screws with hexagonal socket for the equipment of group II shall be countersunk or be used in blind holes or their protection shall be provided by the equipment design.

IIGb / IIIDb EXPLOSION-PROOF FRAMES FOR MODULAR VERSION

Модульные шкафы устанавливаются на раме

When designing cabinets there are situations where dimensions of enclosures are not sufficient to arrange the equipment. In this case the cabinet may be divided into separate modules connected either by metal hoses or by pipe conduit.

Application of relatively small modules enables to reduce the dimensions, mass and cost of the cabinet. Moreover, large surface areas enable to arrange cable glands in accessible places which significantly simplifies the mounting.

Modular cabinets are installed on the frame /RAMA made from galvanized steel (cold or hot-dip galvanizing) or stainless steel upon request.

Frames are manufactured for wall or floor mounting and are frictionally intrinsically safe non-electrical equipment with IIGb and IIIDb level of explosion protection.

Large enclosures starting from SHORV654526 size are equipped with sets of fasteners. Centering of the cover when closing is carried out automatically - holes for bolts in the cover match the corresponding threaded holes in the enclosure. The risk of damage to threaded connections is excluded.

For enclosures in vertical position, one fastener is used which is installed on side of the enclosure from the handle side (from the opposite door axis). For enclosures in horizontal position, two fasteners are installed along the short side.

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MECHANICAL PROCESSING OF SHORV...-O BOXES

Пример взрывозащищенного модульного щита управления на рамеWall and cover thickness of SHORV...-O explosion-proof enclosures is sufficient to manufacture threaded holes for connection of various types of explosion-proof cable glands, control and indicating elements. There is a wide range of control, indicating and signaling elements of standard version, elements and modules for specific tasks, as well as elements of typical version upon customer’s request. Big size of control elements of M series enables to work in gloves, indicating elements have large diameter – 40 mm and are equipped with a reflector which makes the signal clearly visible at large viewing angle and various degrees of surface dirtiness. Operating handles for circuit breakers are selected depending on number of poles and circuit breaker type. Handle’s axle length can be adapted to the type of circuit breaker and size and type of the explosion-proof enclosure.

Взрывозащищенные коробки типа ЩОРВ (взрывонепроницаемые оболочки) Взрывозащищенные коробки типа ЩОРВ (взрывонепроницаемые оболочки)

Maximum recommended number of cable glands on sides of SHORV boxes.
Dimension type of enclosure Side of cable gland location Dimension type of thread
01 1 2 3 4 5 6 7 8
Thread type, R as per GOST 6211, М as per GOST 24705
NPT/M NPT/M NPT/M NPT/M NPT/M NPT/M NPT/M NPT/M NPT/M
SHORV281813 А 4/4 4/4 4/4 3/3 - - - - -
В 2/2 2/2 2/2 2/2 - - - - -
SHORV302021 А 12/12 11/11 8/8 6/6 5/5 2/2 2/2 2/2 1/1
В 6/6 6/6 4/4 4/4 2/2 1/1 1/1 1/1 1/1
SHORV333320 А 14/14 14/14 8/8 6/6 5/5 3/3 2/2 2/2 1/1
В 14/14 14/14 8/8 6/6 5/5 3/3 2/2 2/2 1/1
SHORV422221 А 20/20 18/20 14/14 10/10 7/7 5/5 3/3 3/3 2/2
В 8/8 8/8 5/5 4/4 3/3 2/2 1/1 1/1 1/1
SHORV362827 А 21/21 20/21 16/16 12/12 8/9 6/6 6/6 3/3 2/2
В 16/16 14/14 12/12 9/9 6/6 5/5 4/4 2/2 1/1
SHORV362821 А 15/15 14/15 10/10 8/8 6/6 3/3 3/3 2/2 2/2
В 11/11 11/11 7/7 6/6 4/4 2/2 2/2 1/1 1/1
SHORV423229 А 31/31 30/30 22/22 15/16 12/12 9/9 6/6 5/5 3/3
В 23/23 21/21 16/16 10/12 8/9 6/6 5/5 4/4 2/2
SHORV423222 А 20/20 20/20 14/14 10/10 8/8 6/5 4/3 3/3 2/2
В 15/15 14/15 11/11 6/6 5/6 4/4 2/2 2/2 1/1
SHORV573931 А 40/40 39/40 32/32 21/21 16/17 11/11 10/10 6/6 4/4
В 25/25 25/25 20/20 13/13 11/11 8/8 6/6 4/4 2/2
SHORV573926 А 30/30 28/30 23/23 14/14 12/12 9/9 6/6 4/4 3/4
В 18/18 18/18 15/15 9/9 8/8 6/6 4/3 2/2 2/2
SHORV654533 А 40/40 39/40 32/32 21/21 16/17 11/11 10/10 6/6 4/4
В 25/25 25/25 20/20 13/13 11/11 8/8 6/6 4/4 2/2
SHORV654526 А 32/32 32/32 23/23 16/16 14/14 8/8 6/6 5/5 4/4
В 20/20 20/20 14/14 10/10 8/8 5/5 4/4 3/3 2/2
SHORV725235 А 60/60 58/58 44/44 34/34 24/24 20/20 14/14 10/10 6/6
В 40/40 38/38 28/28 22/22 15/15 14/12 9/8 6/6 4/4
SHORV725224 А 28/29 27/28 22/22 17/17 10/11 8/8 6/6 5/5 4/4
В 19/19 18/18 14/14 12/12 7/7 5/5 4/4 3/3 3/3
SHORV896745 А 84/84 84/84 68/68 50/50 36/36 26/26 21/21 14/14 10/10
В 61/61 60/60 48/51 33/33 24/25 20/20 15/15 10/10 6/6
SHORV896735 А 56/56 54/55 39/39 30/30 20/20 16/16 14/14 8/8 5/5
В 40/40 38/38 30/30 21/21 15/15 11/11 10/10 6/6 4/4


Recommended number of control and indicating elements installed on the cover of SHORV enclosure
Dimension type of enclosure Control and indicating elements, pcs.
Circuit breakers operating handles Control buttons and signal lamps
SHORV281813-О0505 - 4
SHORV302021-О1508 - none
SHORV422221-О2508 - none
SHORV362827-О2515 - none
SHORV362821-О2515 - none
SHORV423229-О3020 - none
SHORV423222-О3020 - none
SHORV573931-О3020 - 10
SHORV573926-О3020 - 10
SHORV573926-О1525 - 19
SHORV654533-О3020 - 20
SHORV654526-О3020 - 20
SHORV725235-О3020 - 24
SHORV725224-О3020 - 24
SHORV896745-О3020 - 56
SHORV896735-О3020 - 56
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EXAMPLES OF ARRANGEMENT OF EQUIPMENT INSIDE SHORV...-O BOXES

Взрывозащищенные шкафы по схеме заказчикаTypical electrical components installed in boxes: terminals, rotary switches, RCDs, RCBOs, contactors, circuit breakers, fuses, ballast chokes, transformers, relays and timers, starters, IT components, remotely controlled switching devices, active/passive I.S. barriers, Ni-Cd batteries. Electrical equipment and components supplied with boxes are produced by leading manufacturers. In case you need any specific components, please, provide respective specification when ordering. The above list of electrical equipment and components is not exhaustive. Other versions of equipment may be supplied upon special order.

Пример компоновки электрических компонентов внутри шкафа

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CONFORMITY TO STANDARDS IN RUSSIA
Table of names matching
Previous international name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd.

TU 3400-005-72453807-07
CCFE-01-0505 SHORV281813-О0505
CCFE-1-1508 SHORV302021-О1508
CCFE-2-2508 SHORV422221-О2508
CCFE-3-2515 SHORV362827-О2515
CCFE-3B-2515 SHORV362821-О2515
CCFE-4-3020 SHORV423229-О3020
CCFE-4B-3020 SHORV423222-О3020
CCFE-45-3020 SHORV573931-О3020
CCFE-45B-3020 SHORV573926-О3020
CCFE-5-3020 SHORV654533-О3020
CCFE-5B-3020 SHORV654526-О3020
CCFE-55-3020 SHORV725235-О3020
CCFE-55B-3020 SHORV725224-О3020
CCFE-6-3020 SHORV896745-О3020
CCFE-6B-3020 SHORV896735-О3020
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