Explosion-proof stainless steel boxes of SHORV-N type (CCFE/SS) (flameproof enclosures)

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Explosion-proof stainless steel boxes of SHORV-N type (CCFE/SS) (flameproof enclosures)PURPOSE AND SCOPE OF APPLICATION

SHORV-N explosion-proof stainless steel boxes are stationary devices that are intended for operation in hazardous areas and arrangement of electrotechnical components, such as terminals, control, signaling elements, etc. at the enterprises of food, chemical, oil and gas and other infustries.

The type of explosion protection - flameproof joint. At the design stage, the enclosures undergo mathematical modelling and tests in order to ensure the conformity to declared explosion protection markings.

Solid cast explosion-proof enclosures of SHORV-N series are approved by the Russian Maritime Register of Shipping and are suitable for application on ships and at the facilities supervised by the maritime register. The enclosures have the certificate of the Customs Union and IEC Ex international certificate.

DESIGN
- Seamless solid cast enclosure made from stainless steel is a unique product in the domestic and foreign markets. It is manufactured uniquely by explosion-proof equipment plant "ZAVOD GORELTEX" Co. Ltd.
- Shape of boxes ensures easy access for installation of equipment inside the enclosure.
- SHORV-N boxes have external flange - tight connection is reached with the adjusting part.
- The box cover is fastened by bolts with hexagonal head and has sealing gasket along the perimeter.
- Areas for grounding connection are provided - outer wall, inner wall and inner side of the box cover.
- The box base has 4 mounting ears for wall mounting.
ADVANTAGES
The design is highly strong and resistant to high temperatures, corrosion and aggressive operating environment, including alkali, salt spray and drops of hydrochloric acid and sulfuric acid.

- Seamless enclosure and technology of molding allows producing an enclosure of increased non-deforming geometrical accuracy and achieve parameters required for explosion protection class IIC (except acetylene atmospheres).

- Service life of the enclosure - 30 years.
Full production cycle from design engineering, foundry patterns to finished products is carried out by explosion-proof equipment plant "ZAVOD GORELTEX" Co. Ltd. in the territory of the Russian Federation.

Новая усиленная конструкция, без изменения веса и габаритных параметров оболочек, позволила расширить область применения оборудования для подгруппы IIC."Х" sign specified after Ex marking indicates that is is prohibited to use the device in explosive mixtures of acetylene and air.

Scope of application - outdoor and indoor hazardous areas, as per explosion protection marking - category II for gas subgroup IIA, IIB, IIB+H2; category 1, 2; category III for dust IIIA, IIIB, IIIC, zones 21, 22; category I for firedamp and dust РВ, РП, zones 1, 2; mines and pits non-hazardous with gas (methane) and coal dust; areas non-hazardous with dust and gas.

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CONFORMITY TO STANDARDS IN RUSSIA
ГОСТ 14254-96 (МЭК 529-89), ГОСТ 12.2.007.0-75. ССБТ, ГОСТ Р МЭК 60079-0-2011, ГОСТ IEC 60079-1-2011, ГОСТ 30852.10-2002 (МЭК 60079-11:1999), ГОСТ 30852.20-2002, ТР ТС 012/2011, ГОСТ IEC 61241-1-1-2011, Гл. 7.3 ПУЭ, Гл. 7.4 ПУЭ, РД 5.2-093-2004, ГОСТ 24754-2013, ГОСТ Р МЭК 60079-31-2010
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CERTIFICATES
Маркировка взрывозащиты Marking:
1Ex db IIB+H2 T6...T4 Gb
1Ex db IIC T6...T4 Gb X
1Ex db [ia Ga] IIB+H2 T6...T4 Gb
1Ex db [ia Ga] IIC T6...T4 Gb X
1Ex db [ib] IIB+H2 T6...T4 Gb
1Ex db [ib] IIC T6...T4 Gb X
Ex tb IIIC T70°...T135°С Db

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex db IIB+H2 Gb U
Ex db IIС Gb U* (*запрещено использовать во взрывоопасных смесях ацетилена с воздухомforbidden to use in explosive mixtures of acetylene with air)
Ex tb IIIC Db U
Mining equipment marking:
PB Ex db I Mb
PB Ex db [ia Ma] I Mb
PB Ex db [ib] I Mb
РН1/РН2

Корпус (ЕХ-компонент)Box (ЕХ component):
Ex db I Mb U
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TECHNICAL DATA
Ambient temperature, °С:
-60...+40 (Т6/Т85°С)
-60...+60 (Т5/Т4/Т100°С/Т135°С)*
-60…+60 (for mining explosion-proof and miner normal versions)
-60...+150 (for Ex-components)

*depending on the box configuration
Maximum voltage, V:
~1000 / 500 V
~/7200 V (for SHORV-N644433)
~1140 V / 250 V (for mining explosion-proof version)
Maximum current, A:
650
1500 (for ~1000 V, 250 V)
Arrangement of cable glands:
As per customer's specification
Grounding:
2 stainless steel ground clamps (inner and outer)
Cover fastening:
Removable cover on hinges
Installation inside enclosure:
4 racks for installation of mounting panel
Surface:
Shot blasting (outside and inside)
Sealing:
Silicone rubber (in cover groove) for IP 67, silicone sealant
Material:
Corrosion-resistant chrome-nickel stainless casting steel of "ZAVOD GORELTEX" Co. Ltd. , resistant to salt spray, alkali, drops of hydrochloric acid and sulfuric acid
Enclosure fastening:
4 external mounting points
Electric shock hazard protection class:
I
Climatic version:
NF1 (upon request NF2, NF3, NF4, NF5, F1, F2, F3, F5, T1, T2, T3, T5, MU1, MU2, MU3, MU4, W2.1, W5)
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DIMENSIONS, OPTIONS, ACCESSORIES
MARKING
Radiator cooling system
/RADIATOR
Captive bolts for cover fastening
/NBK
Heating for automation
/OBOGREV
Internal thermal insulation
/TEPLOIZOLJCIJA
Marking of terminals as per customer’s diagram
/MARK
Terminal jumpers as per customer’s diagram
/SHEMA
Phase bus bar
/SHINA F
Internal ground bus bar
/SHINA Z
Neutral bus bar
/SHINA N
Device for connection of cable screens
/JEKRAN
Bolt with seal
/PLOMBA
Nameplates with light-reflective coating
/SVP
Ingress protection degree IP67
/IP67
Aluminum alloy mounting panel
/ALP
Nameplate with inscription as per customer’s specification
/NADPIS "_"
Acceptance by customer
/PRIEMKA
Earthquake-resistant version
/MSK-64
Version for nuclear facilities
/MALAJA TECH
Version for tropics with protection against bugs
/TERMITY
Version for minimum operating temperature -75°C
/HOLOD
Marine version
/MORE
Breather plug for moisture removal
/VKU
Drain plug for condensate removal
/DKUV
External surface coating as per customer’s specification
/RAL (___)
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Note: bus bars having 2 holes x 16 mm2 and a row of holes 6 mm2 (number depends on the bus bar length) are installed by default for options /SHINA G and /SHINA N. Installation of bus bars with another diameter of holes is possible upon customer‘s approval.

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OVERALL AND MOUNTING DIMENSIONS

Взрывозащищенные коробки типа ЩОРВ-Н (взрывонепроницаемые оболочки) из нержавеющей стали

Dimensions of SHORV-N enclosures*
Dimension type of enclosure Outer dimensions, mm Inner dimensions, mm Fastening with brackets Fastening with brackets Mass, kg
A B C а b c s s1 d e f D E F
SHORV-N281811 286 185 118 214 114 79,5 12,5 15,5 160 123,5 M8 160 171 11 17,9
SHORV-N312120 308 208 197 240 140 153 11 15,5 230 130 M8 230 210 9 26,7
SHORV-N432221 430 229 215 365 164 168 12,5 15,5 350 150 M10 350 230 11 43,7
SHORV-N372920 370 289 208 305 224 161 12,5 15,5 290 210 М10 290 290 11 43,9
SHORV-N372926 370 289 268 305 224 221 12,5 15,5 290 210 M10 290 290 11 52,3
SHORV-N563823 568 387 237 495 315 184 15,5 15,5 360 236 М10 360 376 11 93,5
SHORV-N563828 568 387 287 495 315 234 15,5 15,5 360 236 M10 360 376 11 103,1
SHORV-N644433 641 441 339 565 364 273 20 16,5 400 280 M12 400 440 14 157,5
* It is possible to manufacture non-standard sizes of enclosures.

Dimensions of mounting panels for SHORV-N enclosures
Name Dimensions, mm Dimension type of enclosure Material Mass, kg
А В a b
SH2818N 206 110 193 53 SHORV-N281811 stainless steel 0,165
SH3020N 220 120 180 80 SHORV-N312120 stainless steel 0,205
SH4222N 340 140 300 100 SHORV-N432221 stainless steel 0,75
SH3628N 280 200 240 160 SHORV-N372920
SHORV-N372926
stainless steel
1,1
SH5739N 460 280 440 260 SHORV-N563823
SHORV-N563828
stainless steel 2
SH6545N 540 340 500 300 SHORV-N644433 stainless steel 2,7
Mounting panel
Габаритные размеры монтажной панели
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FORMATION OF MARKING
Стороны расположения кабельных вводов
SHORV-N Х  (  Х Х  -  Х Х  ) -  Х   Х  ( Х ) -  Х   Х  ( Х ) /  Х  – TU 3400-005-72453807-07
                                                  Name of product
                                                  Size code
                                                  Number of terminals
                                                  Type of terminal
                                                  Number of cable glands
                                                  Type of cable gland
                                                  Side of cable gland location
                                                  Options, accessories and versions

Example: SHORV-N372926 (40C2 - 10C16) - 5KNV1N(B) - 2KNV4N(D)- TU 3400-005-72453807-07

If you find it difficult to select box size in accordance with required characteristics, just put Xs instead of digits after box name:

Example: SHORV Х (40C2 - 10C16) - 5KNV1N(B) - 2KNV4N(D)- TU 3400-005-72453807-07

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IIGb / IIIDb EXPLOSION-PROOF FRAMES FOR MODULAR VERSION

Взрывозащищенные коробки типа ЩОРВ-Н (взрывонепроницаемые оболочки) на раме

When designing cabinets there are situations where dimensions of enclosures are not sufficient to arrange the equipment. In this case the cabinet may be divided into separate modules connected either by metal hoses or by pipe conduit.

Application of relatively small modules enables to reduce the dimensions, mass and cost of the cabinet. Moreover, large surface areas enable to arrange cable glands in accessible places which significantly simplifies the mounting.

Modular cabinets are installed on the frame /RAMA made from galvanized steel (cold or hot-dip galvanizing) or stainless steel upon request.

Frames are manufactured for wall or floor mounting and are frictionally intrinsically safe non-electrical equipment with IIGb and IIIDb level of explosion protection.

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MECHANICAL PROCESSING OF SHORV-N BOXES

Взрывозащищенные элементы управления и индикацииWall and cover thickness of SHORV-N explosion-proof enclosures is sufficient to manufacture threaded holes for connection of various types of explosion-proof cable glands, control and indicating elements. There is a wide range of control, indicating and signaling elements of standard version, elements and modules for specific tasks, as well as elements of typical version upon customer’s request. Big size of control elements of M series enables to work in gloves, indicating elements have large diameter – 40 mm and are equipped with a reflector which makes the signal clearly visible at large viewing angle and various degrees of surface dirtiness. Operating handles for circuit breakers are selected depending on number of poles and circuit breaker type. Handle’s axle length can be adapted to the type of circuit breaker and size and type of the explosion-proof enclosure.

Maximum number of cable glands on sides of SHORV-N boxes
Box dimension type Side A Side B
Cable gland thread type Cable gland thread type
1/2"
20x1,5
3/4"
25x1,5
1"
32x1,5
1 1/4"
40x1,5
1 1/2"
50x1,5
2"
63x1,5
2 1/2"
75x1,5
3"
90x1,5
4"
          
1/2"
20x1,5
3/4"
25x1,5
1"
32x1,5
1 1/4"
40x1,5
1 1/2"
50x1,5
2"
63x1,5
2 1/2"
75x1,5
3"
90x1,5
4"
          
SHORV-N281811 4 4 3 3 - - - - - 3 2 2 1 - - - - -
SHORV-N312120 12 8 7 6 3 2 2 1 1 8 5 4 3 2 1 1 1 -
SHORV-N432221 21 18 12 10 7 5 3 3 2 9 8 5 4 3 2 1 1 1
SHORV-N372920 15 12 8 6 5 3 2 2 1 12 9 6 5 3 2 2 1 1
SHORV-N372926 24 18 13 11 7 6 4 2 1 16 11 9 6 5 4 2 1 1
SHORV-N563823 28 24 17/15 12 10 7 4 3 3 18 15 10 8 6 4 2 2 1
SHORV-N563828 43 35 22 18 15 10 7 4 3 28 20 14 12 8 6 4 2 1
SHORV-N644433 55 45 32 23 18 14 9 7 - 36 28 18 14 12 8 6 4 -


Maximum permitted number of installed WDU terminals (not taking into account installation of cable glands)
Box dimension type Maximum number of terminals (maximum number of terminals in a row)/nominal wire cross-section, mm2
2,5 4 6 10 16 35 50N 70N/35 120/150 240
SHORV-N281811 31 26 20 16 6 5 - - - -
SHORV-N312120 31 26 20 16 13 10 5 5 - -
SHORV-N432221 55 46 35 28 23 17 15 6 3 -
SHORV-N372920 80(49) 66(41) 52(31) 40(25) 30(21) 22(15) 12 10 - -
SHORV-N372926 80(49) 66(41) 52(31) 40(25) 30(21) 22(15) 12 10 - -
SHORV-N563823 234(86) 195(72) 150(55) 120(44) 74(37) 56(27) 28(23) 26(21) - -
SHORV-N563828 234(86) 195(72) 150(55) 120(44) 74(37) 56(27) 28(23) 26(21) 8 7
SHORV-NН644433 364(102) 304(85) 183(66) 144(52) 120(43) 80(32) 56(28) 32(25) 10 9


Пример щита управления на базе корпуса ЩОРВ-Н
Recommended number of control and indicating elements installed on the cover of SHORV-N box
Box dimension type Control and indicating elements, pcs.
Circuit breaker
 operating handle
Control buttons
and signal lamps
SHORV-N281811 0 8
SHORV-N312120
2
9
SHORV-N432221 4 16
SHORV-N372920
6
17
SHORV-N372926
6
17
SHORV-N563823 16 40
SHORV-N563828 16 40
SHORV-N644433 18 54
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ARRANGEMENT OF EQUIPMENT INSIDE SHORV-N BOXES

Взрывозащищенные шкафы по схеме заказчикаTypical electrical components installed in boxes: terminals, rotary switches, RCDs, RCBOs, contactors, circuit breakers, fuses, ballast chokes, transformers, relays and timers, starters, IT components, remotely controlled switching devices, active/passive I.S. barriers, Ni-Cd batteries. Electrical equipment and components supplied with boxes are produced by leading manufacturers. In case you need any specific components, please, provide respective specification when ordering. The above list of electrical equipment and components is not exhaustive. Other versions of equipment may be supplied upon special order.

Взрывозащищенные коробки типа ЩОРВ-Н (взрывонепроницаемые оболочки) из нержавеющей стали Пример компоновки электрических компонентов внутри взрывонепроницаемой оболочки
Взрывозащищенные коробки типа ЩОРВ-Н (взрывонепроницаемые оболочки) из нержавеющей стали Пример компоновки элементов взрывозащищенного щита управления
Пример взрывозащищенного модульного щита управления на раме
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CONFORMITY TO STANDARDS IN RUSSIA
Table of names matching
Previous international name 
"ZAVOD GORELTEX" Co. Ltd.
TU 3400-005-72453807-07
The Customs Union name
"ZAVOD GORELTEX" Co. Ltd.
TU 3400-005-72453807-07
CCFE-1SS SHORV-N312120
CCFE-2SS SHORV-N432221
CCFE-3SS SHORV-N372926
CCFE-3BSS SHORV-N372920
CCFE-4SS SHORV-N433328*
CCFE-4BSS SHORV-N433321*
CCFE-45SS SHORV-N563828
CCFE-45BSS SHORV-N563823
CCFE-5SS SHORV-N644433
CCFE-5BSS SHORV-N634325*
CCFE-55SS SHORV-N715131*
CCFE-55BSS SHORV-N715121*
CCFE-6SS SHORV-N866440*
CCFE-6BSS SHORV-N866430*
CCFE-7SS SHORV-N1007035*
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